[vc_row][vc_column][vc_custom_heading text=“Ebrofrost North America“ font_container=“tag:h4|text_align:center“ use_theme_fonts=“yes“][vc_column_text]
2360 Prospect Street
Memphis / Tennessee 38106
United States
Tel: +1 (901) 948-856
industrialsales@rivana.com
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Annual Capacity 45.000 to.
19 employees
Rice line: Capacity 7.5 to. / hour/ utilized capacity 60%
Pasta line: Capacity 3,5 to. / hour / start will be April 2019
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Annual Capacity 45.000 to.
19 employees
Rice line: Capacity 7.5 to. / hour
Pasta line: Capacity 3,5 to. / hour / start will be September 2019
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In March 2015 the board of directors of EBROFROST holding agreed that due to positive signals from the market and sales team in the US ( RIVIANA ) a market research should be started to negotiate the potentials of frozen rice and pasta in the US.
Market research has been done and it was agreed that EBROFROST North America should be founded and to require a membership in the American frozen food association ( AFFI )
Thanks to the participation at AFFI we got the information 2016 that B&G must close down their“Green giant” rice and pasta cooking freezing facility in a general mills plant by end 2017. From thatmoment we knew there will be a vacuum in the market and we immediately started to negotiate with B&G and to built up a business and investment plan – even without knowing how much of the volume we will be able to get we started to built up a plant in Memphis next to the RIVIANA dry rice plant.
Planning started 2nd quarter 2016 – production started October 2017
In record time we realized a total investment of 35 mio USD ( the biggest single investment ever made in EBROFROST )
The biggest rice line with fully automated tote packaging has been realized there and we are very proud that the line delivers excellent quality from day one.
In May 2019 additionally to the rice and grains processing line a short cut pasta line will be started up to be able to produce neither fresh produced pasta as cooked frozen or IQF Pasta cooked from dry.
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[vc_row][vc_column][vc_custom_heading text=“Ebrofrost Denmark A/S
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Odensevej 16
5853 Ørbæk
Denmark
+45 (0) 65 33177-0
mail@ebrofrost.dk
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Annual Capacity 39.000 to.
45 employees
Line BC 16: Rice / Capacity 4.2 to. / utilized capacity 100%
Line BC 8: Grains & Rice / Capacity 4,2 to. / hour / utilized capacity 60%
Nest-Line: 2.0 to. / utilized capacity 40%
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Annual Capacity 39.000 to.
45 employees
Line BC 16: Rice / Capacity 4.2 to. / hour
Line BC 8: Grains & Rice / Capacity 4,2 to. / hour
Nest-Line: 2.0 to. / hour
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1993: Danrice A/S was founded in Denmark on its patented technology for cooking and freezing rice in a continuous process.
1994: The first production line based on the patented technology was established.
1996: The company was certified according to ISO 9001.
1997: Second production line was established.
1998: Launched production of IQF pasta under the trademark Danpasta A/S.
2003: The company was acquired by Ebro Foods Spain, as part of the company’s continued expansion.
2004: Danrice and Danpasta were merged under the name Danrice A/S
2009: Installed a new state of art cooking and freezing line for the production of grains
2011: British Retail Consortium certification (BRC).
2012: Installed a fully automated packing and palletizing system.
2012: Started Export to the USA.
2013: Merged Keck and Danrice into what became Ebrofrost.
2014: Installed a pasta nests line for the production of cooked and frozen long cut pasta.
2015: Established a sales office in the USA
2017: Upgraded the rice line to increase line capacity with 25%
2018: Upgraded the grain line to increase line capacity with 20% capacity and started the RTE journey.
2018: Re-named the company to Ebrofrost Denmark A/S
2019: Upgraded the nests line to increase capacity by 40%
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[vc_row][vc_column][vc_custom_heading text=“Ebrofrost UK Ltd.
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Hobbs Lane
Beckley, Rye
TN31 6TS
+44 (0) 1797 26057-0
admin@ebrofrost.co.uk
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Annual Capacity 10.000 to.
16 employees
short cut pasta line:
Capacity frozen 2,5 to. / hour
Capacity chilled 3,5 to. / hour / start will be spring 2019
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History:
Due to the fact that Danrice and Germany exported a total of app. 5000 to. into UK and to free up capacities in
Germany Ebrofrost has been looking for a plant or facility to start a small unit in UK.
Former Orchidwood mushroom factory has been looking for someone to take over their team and plant, and since everything fitted well Ebrofrost decided to step in, take over and transferred into a pasta factory
In Oktober 2014 ebrofrost UK has been founded and added to the Holding structure.
Beginning 2015 we started to refurbish, adapte and upgrade the fromer mushroom plant
production started Sept. 2015
a long lasting idea to transfer the know how of frozen into chilled beame hot in 2017 and we started to develop the prozess of ultrafresh cooked chilled pasta for salad producers and chilled ready meal manufacurers.
In 2018 the plant has been accredited as High care – ready to eat – plant
Beside of the chilled pasta we produce in Beckley we added chilled grains and beans and pulses from sister companies to the assortment so that we can offer a full range of interesting ingredients/compounds
In 1 quarter 2019 with IFE exhibition there was the rollout of the concept
“EBROFRESH”
pasta – grains – lentils – pulses
Ready to mix
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[vc_row][vc_column][vc_custom_heading text=“Ebrofrost Germany GmbH“ font_container=“tag:h4|text_align:center“ use_theme_fonts=“yes“][vc_column_text]
Rappenwoerthstraße 5
89362 Offingen
Germany
+49 (0)8224 / 96844-0
info@ebrofrost.com
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Annual Capacity 29.000 to.
50 employees
Line 1: short cut Pasta / Capacity 3.5 to. / hour / Utilized capacity 90%
Line 2: Pasta / Capacity 2.5 to. / hour / Utilized capacity 100%
Line 3: Nest-Pasta / Capacity 1.0 to. / hour / Utilized capacity 100%
(Separate portion pack line / Capacity 100.000 portions per day )
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Annual Capacity 29.000 to.
50 employees
Line 1: short cut Pasta / Capacity 3.5 to. / hour
Line 2: Pasta / Capacity 2.5 to. / hour
Line 3: Nest-Pasta / Capacity 1.0 to. / hour
(Separate portion pack line / Capacity 100.000 portions per day )
DE-ÖKO-001
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Ebrofrost now offers pasta and Asian noodles from Halal manufacture
Muslim dietary rules are based on the Koran, the sacred scripture of Islam, and the Sunna. Important terms are halal and haram. Halal means “that which is allowed, permitted and granted in everyday life“. Haram describes the opposite. In-between there is makruh which describes everything that is not expressively forbidden or permitted (faithful Muslims avoid this area).
The rules are also binding all manufacturers that want to praise their products as being halal – they must complete a complex certification process to get certified. Ebrofrost cooperated with Halal Control GmbH (www.halalcontrol.de), a testing and certification company which is accredited in many countries all over the world.
Ebrofrost offers Halal certified products for food manufacturing and restaurant chains.
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1988 Foundation of Keck Spezialitäten GmbH by Stephan Keck in Marktstrasse 15 in Offingen and start of the production and distribution of Swabian pasta such as spaetzle and Maultaschen to the catering trade.
1993 Installation of the first continuous cooking plant (capacity 400 kg / h)
1995 Start of the three-shift production plant
1997 Extension of the assortment by Mediterranean pasta and supply of the ready meals industry
1998 Installation of a second continuous cooking plant (400 kg / h)
2000 BIO certification
2003 Move to the new factory at Rappenwoerthstrasse 5, Offingen. Capacity doubled to 1600 kg / h on just one line (1)
2004 BRC certification and start of rice production
2005 Expansion of production capacity by another production line (2) (1000 kg / h)
2006/7 Construction and commissioning of a pasta nests line (3)
2008 Expansion of production capacity for fresh pasta on line 2 to 2500 kg / h
2010 Construction of a fully automatic deep-freeze high-bay warehouse for initially 4000 pallets
2011 Construction of a new energy center and commissioning of a CHP with 1200 KW electrical power.
2013 Merger with and integration of our biggest competitor „Danrice“.
2014 Expansion of the high-bay warehouse by an additional 3500 pallets of parking spaces
2015 Expansion of the nests line from 550 kg / h to 850 kg / h.
2016 Construction of the EBROFROST UK plant (Beckley / Rye)
2017 Construction of the Ebrofrost USA plant (Memphis)
2018 Capacity expansion of line 1 – from 2500 kg / h to 3400 kg / h
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1988 Gründung der Keck Spezialitäten GmbH durch Stephan Keck in der Marktstrasse 15 in Offingen und beginn der Fertigung und des Vertriebs von schwäbischen Teigwaren wie Spätzle und Maultaschen an die Gastronomie.
1993 Installation der ersten kontinuierlich arbeitenden Kochanlage ( Kapazität 400 kg/h )
1995 Start im dreischichtigen Produktionsbetrieb
1997 Erweiterung der Sortimente um Mediterrane Pasta und Belieferung der Fertiggerichte Industrie
1998 Installation einer zweiten kontinuierlichen Kochanlage ( 400 kg/h )
2000 BIO Zertifizierung
2003 Bezug des neuen Werkes in der Rappenwörthstrasse 5, Offingen. Kapazitätsverdoppelung auf 1600 kg/h auf nur noch einer Linie ( 1 )
2004 BRC Zertifizierung und Start der Reisproduktion
2005 Erweiterung der Produktionskapazitäten um eine weitere Produktionslinie ( 2 ) ( 1000 kg/h )
2006/7 Aufbau und Inbetriebnahme eine Nudelnester Linie ( 3 )
2008 Ausbau der Kapazitäten für Frischpasta auf Linie 2 auf 2500 kg/h
2010 Errichtung eines vollautomatischen Tiefkühl-Hochregallagers für zunächst 4000 Paletten
2011 Bau einer neuen Energiezentrale und Inbetriebnahme eines BHKW mit 1200 KW elektrischer Leistung.
2013 Fusion mit und Integration unseres seinerzeit größten Wettbewerbers „Danrice“.
2014 Erweiterung des Hochregallagers um weitere 3500 Paletten Stellplätze
2015 Erweiterung der Nester Linie von 550 kg/h auf 850 kg/h.
2016 Aufbau des Werkes EBROFROST UK ( Beckley/Rye )
2017 Aufbau des Werkes Ebrofrost USA ( Memphis )
2018 Ausbau der Kapazitäten Linie 1 – von 2500 kg/h auf 3400 kg/h
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